Manufacturing Engineer

Job Title: Manufacturing Engineering Lead – Battery Assembly

Location: Chennai (Work from Office)

Role Overview

We are seeking an experienced Manufacturing Engineering Lead to drive end-to-end manufacturing line design, setup, and commissioning for lithium-ion battery assembly operations. The role involves leading automation initiatives, process optimization, and cost reduction programs , while ensuring robust, scalable, and high-quality manufacturing systems.

What You’ll Be Doing

• Lead end-to-end development of manufacturing lines —from concept design, layout planning, equipment selection, installation, to commissioning and ramp-up.
• Drive automation projects including concept development, vendor identification, technical evaluation, buy-off, installation, and continuous improvement of automated/semi-automated assembly lines.
• Ensure process readiness before SOP , including development and deployment of PFMEA, Control Plans, SOPs, and process documentation .
• Conduct feasibility studies, capacity planning, and cycle time optimization to meet production and business targets.
• Lead cost reduction initiatives through value engineering, process improvements, and productivity enhancements.
• Drive Lean manufacturing practices (Kaizen, Muda elimination, line balancing, visual management) to improve efficiency and reduce waste.
• Collaborate closely with Production, Quality, Maintenance, Stores, and PPC teams to ensure seamless operations.
• Manage CAPEX planning and execution , including budgeting, tracking, and ROI validation for new lines and automation projects.
• Ensure compliance with quality systems, safety standards, and process controls , maintaining high levels of product quality and reliability.
• Support NPI (New Product Introduction) and ensure smooth transition from development to mass production.
• Lead and mentor a team of Manufacturing/Process/Automation Engineers , driving performance and capability development.

What We’re Looking For

• Bachelor’s Degree in Mechanical / Electrical / Electronics Engineering .
• 10–15 years of experience in manufacturing engineering, preferably in battery, automotive, or high-volume assembly environments .
• Strong experience in line setup, commissioning, and process engineering for assembly operations.
• Hands-on expertise in automation systems, PLCs, HMI, robotics, and assembly machines .
• Good understanding of Lean Manufacturing, line balancing, and productivity improvement techniques .
• Experience in PFMEA, Control Plans, SOPs, and process validation .
• Strong problem-solving, project management, and stakeholder management skills.
• Ability to work in a fast-paced, scale-up manufacturing environment .

Good to Have

• Experience in lithium-ion battery assembly / EV manufacturing .
• Exposure to ERP/SAP (BOM, routing, standard time management) .
• Knowledge of Six Sigma / continuous improvement methodologies .
• Experience in costing, value engineering, and supplier development .

Key Success Metrics

• On-time line setup and commissioning
• Achievement of target cycle time and capacity
• OEE and productivity improvements
• Cost reduction and CAPEX efficiency
• Quality performance (FPY, defect reduction)

Work Mode

• Work from Office – Chennai
• Hands-on involvement in shopfloor and project execution required