Mechanical- Quality Engineer

Job Title: Mechanical Engineer- Quality (Assembly Line)

Location: T alegaon (or specify exact plant location)

Experience: 3- 6 Years

Industry: Automotive / Manufacturing / Engineering

About the Role

We are looking for a Mechanical Engineer- Quality (Assembly Line) who will be responsible for ensuring product quality during and after assembly operations. This role focuses on in-process inspection, defect analysis, implementation of quality standards, and driving continuous improvement to achieve zero-defect delivery .

Key Responsibilities

1. Assembly Line Quality Control

• Perform in-process inspections to ensure compliance with drawings and specifications
• Monitor critical parameters such as torque, alignment, fitment, and functionality
• Establish quality checkpoints across assembly stages
• Ensure adherence to SOPs, Work Instructions, and Control Plans

2. In-Process Quality Assurance

• Monitor CTQ (Critical-to-Quality) parameters
• Conduct dimensional checks, torque validation, alignment checks, and audits
• Perform Layered Process Audits (LPA)

3. Quality Documentation & Compliance

• Prepare Control Plans, PFMEA inputs, inspection check sheets, and boundary samples
• Validate and calibrate gauges, fixtures, and torque tools
• Ensure compliance with standards such as ISO 9001 / IATF 16949

4. Defect Prevention & Problem Solving

• Analyze assembly line defects such as:
• Fitment issues
• Torque failures
• Leakage concerns
• Bearing/press-fit issues
• NVH (Noise, Vibration, Harshness)
• Lead Root Cause Analysis using 5 Why, Ishikawa, and 8D methodologies
• Implement CAPA and ensure effectiveness

5. Customer & Supplier Quality

• Handle customer complaints and prepare 8D reports
• Coordinate with suppliers for incoming quality issues
• Support PPAP documentation (MSA, Cp/Cpk, Dimensional Reports)

6. Continuous Improvement

• Drive Kaizen, Poka-Yoke, and Zero-Defect initiatives
• Conduct SPC monitoring, DOE, and trend analysis
• Reduce COPQ (Cost of Poor Quality)

7. Cross-Functional Collaboration

• Work closely with Production, Maintenance, Design, and Supplier Quality teams
• Train operators on quality standards and defect identification

Technical Skills

• Strong knowledge of mechanical assemblies (fasteners, torque, bearings, seals, tolerances)
• Understanding of GD&T and tolerance stack-up
• Hands-on experience with quality tools: SPC, MSA, FMEA, 8D
• Experience with measuring instruments: CMM, torque analyzers, height gauges, leak testers
• Familiarity with ISO / IATF standards

Soft Skills

• Strong analytical & problem-solving ability
• Attention to detail
• Good communication and reporting skills
• Ability to work in a fast-paced shop-floor environment

Qualifications

• B.E. / B.Tech in Mechanical Engineering (Mandatory)
• 3- 6 years of experience in Assembly Line Quality