Emissions Lab Hardware Engineer

Job DescriptionJob DescriptionWe are seeking a highly skilled Emissions Lab Hardware Engineer to troubleshoot and support emissions testing using analytical benches, secondary sampling equipment, and chassis dynamometers. The engineer will take ownership of troubleshooting efforts before, during, and after testing; perform quality control and calibration activities; analyze test results to ensure compliance with regulatory and internal requirements; and work closely with union technicians by providing technical guidance during equipment repairs. This role requires strong hands-on hardware expertise, analytical skills, and the ability to work effectively with cross-functional teams in a fast-paces laboratory environment.

Responsibilities: Lead troubleshooting efforts for emissions analytical benches, secondary sampling systems, and chassis dynamometers to identify and resolve hardware, software, and system-level issuesDiagnose root causes of test anomalies before, during, and after emissions testingSupport setup, execution, and monitoring of emissions tests, including primary and secondary sampling systems, to ensure compliance with test procedures and standardsPerform quality control checks, calibrations, verifications, and audits of emissions measurement nd sampling equipmentAnalyze emissions and test data to validate results, identify trends, and investigate abnormal behaviorEnsure proper operation of sample handling systems, including heated lines, filters, pumps, valves, and flow control devicesProvide technical guidance and troubleshooting support to union technicians performing equipment repairs and maintenanceCollaborate with union technicians to identify repair strategies, verify corrective actions, and return equipment to serviceDocument quality checks, calibrations, issues, root cause analyses, corrective actions, and return equipment to serviceDocument quality checks, calibrations, issues, root cause analyses, corrective actions, and test results in accordance with ISO 17025 standardsSupport continuous improvement of test methods, equipment reliability, data quality, and laboratory processesEnsure compliance with internal procedures, safety requirements, and applicable regulatory standards

Required Qualifications:Bachelor's degree in engineering (Mechanical, Electrical, Chemical, Automotive, or related field) or equivalent experienceHands-on experience troubleshooting electrical and mechanical systems and instrumentation devices utilizing service manuals and engineering drawingsProven ability to diagnose and resolve complex technical issues with minimal supervisionExperience analyzing test data for compliance and root cause investigationsFamiliarity with data acquisition systems and test softwareAbility to work effectively in a unionized laboratory or test environmentStrong problem-solving, documentation, and communication skillsStrong understanding of electrical, mechanical, and instrumentation diagrams

Preferred Qualifications:Experience working with chassis dynamometersStrong understanding of emissions testing principles, sampling methodologies, quality control, and measurement systemsHands-on experience troubleshooting emissions analytical benches and secondary sampling equipment including data acquisition systems and motor control systemsExperience with regulated emissions testing (FTP, WLTP, US06, RDE, etc.)Knowledge of emissions regulations (EPA, CARB, EU) and internal audit practicesExperience with secondary dilution tunnels, bag sampling, PM/PN sampling, and related hardwareExperience supporting maintenance and repairs in collaboration with techniciansExperience with automation controls, instrumentation, or lab hardware integrationPrior experience in automotive or powertrain testing environmentsExperience with Emissions sampling, analyzer maintenance and diagnostics, instrumentation calibration, drives, and motor controlsExperience with Horiba CVS (constant volume sampler), Horiba MEXA-ONE, PEMS, Burke Porter chassis dynamometers, Modal Sampling systems, AVL, Micro soot, AVL SPC, AVL APC Particle Counter, SHED VT evaporative emissions testing, Onboard Refueling Vapor Recovery ORVR testing, National Instrument Devices (PLC)

Work EnvironmentEmissions laboratory and test cell environmentHands-on hardware troubleshooting and quality activities alongside techniciansMay require flexible hours to support testing schedules including weekends and overtimeMust be self-motivated and able to work independentlyStrong analytical and communication skills100% onsite