Design Engineer

Job DescriptionJob TitleDesign Engineer - Medical DevicesDepartmentR&D - Medical DevicesLocationVapi, GujaratReports ToManager / Senior Manager - Design & Development

Job PurposeMeril Life Sciences is seeking a highly motivated Design Engineer to support the design and development of innovative Medical Devices. The role involves designing plastic molded and metal components, product enclosures, and mechanical assemblies for advanced medical devices while ensuring compliance with global quality and regulatory standards.The ideal candidate should possess strong expertise in plastic injection molded components, precision metal parts, enclosure design, CAD modeling, and medical device product development, with a focus on manufacturability, performance, reliability, aesthetics, and cost optimization.

Key Responsibilities1. Product Design & DevelopmentDesign and develop mechanical components, sub-assemblies, and complete assemblies for medical devices.Develop innovative concepts and translate requirements into manufacturable product designs.Create 3D CAD models, assemblies, detailed manufacturing drawings, BOMs, and engineering documentation using SolidWorks, CATIA, or AutoCAD.Ensure designs meet functional, ergonomic, aesthetic, reliability, and durability requirements.Conduct design reviews and implement design improvements throughout the product lifecycle.Apply DFM (Design for Manufacturing) and DFA (Design for Assembly) principles to optimize product performance and production efficiency.2. Plastic Injection Molded Component DesignDesign and develop plastic injection molded components for medical devices.Select suitable engineering polymers such as ABS, PC, PC-ABS, Nylon, PEEK, and other medical-grade materials.Define critical design parameters including:Wall thicknessDraft anglesRibs and bossesSnap-fit mechanismsParting linesGate locationsParticipate in mold design reviews and tooling trials (T0, T1, T2).Analyze and resolve molding issues such as:Sink marksWarpageShrinkageFlow marksCosmetic defectsCoordinate with tooling vendors and manufacturing teams for successful production implementation.3.

Precision Metal Parts DesignDesign metal components utilizing:CNC machiningTurningMillingSheet metal fabricationCasting processesPerform GD&T application and tolerance stack-up analysis.Select appropriate materials including:Stainless Steel (SS304 / SS316)Aluminum alloysBrassTitanium and other engineering metalsDefine surface finishing requirements such as:AnodizingPassivationPowder coatingPolishingElectropolishingWork closely with suppliers and manufacturing teams to optimize quality, cost, and manufacturability.4. Medical Device Enclosure & Housing DesignDesign functional and aesthetic enclosures, housings, and external assemblies for medical devices.Consider thermal management, cable routing, serviceability, user accessibility, and product safety requirements.Integrate mechanical designs with electronics, sensors, motors, actuators, and other subsystems.Ensure compliance with usability, reliability, and medical device design requirements.Optimize product designs for manufacturing, assembly, maintenance, and long-term performance.5. Prototyping, Testing & ValidationSupport rapid prototyping using CNC machining, sheet metal fabrication, and 3D printing technologies.Conduct fit, form, and functional evaluations of prototypes.Participate in Design Verification (DV) and Design Validation (DVT) activities.Analyze test results and implement design modifications where necessary.Support risk management activities and design improvements based on user feedback and validation outcomes.6.

Cross-Functional CollaborationCollaborate with:Electronics EngineeringSoftware EngineeringManufacturing EngineeringQuality AssuranceRegulatory AffairsSupply Chain teamsSupport design transfer activities from R&D to production.Coordinate with suppliers, toolmakers, and contract manufacturers.Participate in Engineering Change Order (ECO) and Change Management activities.Drive continuous product and process improvement initiatives.7. Documentation & Regulatory CompliancePrepare and maintain engineering documentation including:Design drawingsSpecificationsBOMsDesign history recordsRevision control documentsSupport Design Control processes in compliance with:ISO 13485IEC 60601 (where applicable)Medical Device Quality Management SystemsParticipate in internal and external audits.Ensure adherence to company quality systems and applicable regulatory requirements.

Educational QualificationB.E. / B.Tech in Mechanical Engineering, Production Engineering, Mechatronics, Industrial Design, or related disciplines.Diploma holders with relevant experience may also be considered.

Experience1-2 years of experience in mechanical product design and development.Experience in:Medical DevicesHealthcare EquipmentPrecision Engineering ProductsElectromechanical SystemsIndustrial Product DesignExperience with plastic molded and precision metal components is mandatory.

Technical SkillsMandatorySolidWorksAutoCAD and/or CATIAPlastic Injection Molding DesignMetal Parts DesignGD&TTolerance Stack-Up AnalysisDFM/DFABOM PreparationEngineering DocumentationPreferredMedical Device Product DevelopmentEnclosure & Housing DesignFMEARisk ManagementRapid PrototypingISO 13485 Design ControlsIEC 60601 Awareness

CompetenciesStrong analytical and problem-solving skills.High attention to detail and design accuracy.Excellent understanding of manufacturing processes.Ability to work effectively in a cross-functional and regulated environment.Strong communication and technical documentation skills.Innovative mindset with a focus on quality, usability, and continuous improvement.

Key Performance Indicators (KPIs)On-time completion of design deliverables against project milestones.First-time-right design quality and reduction in engineering change requests.Successful tooling qualification and manufacturing transfer.Compliance with quality, regulatory, and documentation requirements.Contribution to product reliability, innovation, and cost optimization.Reduction in development cycle time and manufacturing-related issues.

Why Join Meril Life Sciences?Opportunity to develop next-generation medical devices for global healthcare markets.Exposure to advanced product development, precision engineering, and manufacturing technologies.Collaborative innovation-driven work environment.Excellent career growth opportunities within a leading MedTech organization.